Principles of Engineering
Course outline and study materials provided below.
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Textbook and Workbook for this class: Principles of Engineering, by Handley, Coon, Marshall, ISBN 978-1435428362. Note: There are different ISBN's for this book, because it is used in many English-speaking, foreign countries, and some are paperback and some are hardback. As far as I can tell, they have the same contents, however. Make sure the textbook you are buying has (14) chapters. The accompanying workbook is Principles of Engineering (Workbook), by Singer, Phillips, French, ISBN 978-1435428379. The workbook has (14) chapters and is around 180 pages in length. There are lots of used copies of these books online.
Course Outline
The course is organized into sixteen (16) lessons below. In the 2-semester class, we will spend an average of 2 weeks on each lesson. The due dates for the homework and projects will be clearly stated in Canvas once we get going, so you will always know when things are due. As tempting as it might be, do not 'work ahead', because the assignments often get modified as we go along.
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Unit 1: Machines & Mechanisms
Lesson 1: Simple Machines
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Above: Steam engine. The flywheel is hooked up to a drive belt, which delivers power to other machines
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Reading
Week 1: Read "Force, Work, and Power" in Ch. 3 Week 2: Read "Mechanical Advantage", "The Inclined Plane", and "The Wedge" in Ch. 3
Homework
Assignments with due dates will be posted in Canvas.
Engineering Drawing
Goal: Begin practicing 'orthographic and isometric' drawings
Student 'machine' exemplars below
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Lesson 2: Compound Machines
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Compound Machines used in Packaging and Manufacturing Applications
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Reading
Week 3: Read "The Lever" and "The Wheel and Axle" in Ch. 3 Week 4: Read "The Pulley" to the end of Ch. 3 Homework
Problems #4-6 lever, wheel & axle Problems #7-8 pulley systems, screws
Engineering Drawing
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Lesson 3: Mechanisms I - Pushrods, Cams, and Bearings
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Above left: An engine has all three - Linkages, Cams, and Bearings
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Reading
Week 5 & 6 - Read Ch. 4 Mechanisms - Linkages, cams & followers, and bearings Homework
Workbook exercise 4.1 'Calculating Cam Displacement' "Combination machine exercise"
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Lesson 4: Mechanisms II - Gears, Sprockets, and Chain Drives
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Gears, left to right: Compound Gear Train, Worm Gear, Rack & Pinion
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Reading
Week 7 & 8 - Read Ch. 4 Mechanisms - Gears, sprockets, and chain drives Homework
Exercise 4.2 Calculating Gear Train Speed and Torque Ratios Gears, Pulley Drives, and Sprockets problems (below) Inventor "Oldham Coupling" project - Disk, Flange, Shaft, and Key parts (below). The instructions for the Oldham Coupling are complete and step-by-step, and are easy to follow. Let me know if you run into any problems.
Inventor: Oldham Coupling project
This project will be spread over several sessions. Hit the link below for a YouTube tutorial.
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Unit 2: Energy & Power
Lesson 5: Thermodynamics
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Left to Right: Generating Power using Nuclear, Coal, and Natural Gas
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Reading
Read Ch. 5 Energy up through 'Thermodynamics' 
Utility Shed Energy Project
Compute the heat loss from the Utility Shed in BTU/hr, assuming inside temp. 70 F and outside temp. 32 F. Then do a separate "energy efficient" design with 2"-thick molded polystyrene under the concrete slab, and re-compute the BTU/hr. Use a soil temp. of 55 F. Report your results in the "Energy Worksheet Excel Template" and turn it in on Canvas. The Powerpoint slides, shed dimensions, and R-values chart are posted below.
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Lesson 6: Energy Sources
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Left to right: Building the World's Largest Solar Plant, Solar Panel Details, and a large Solar Power Tower System in California
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Reading
Read Ch. 5 "Energy" from 'Renewable Energy Sources' to the end Power Generation assignment
Solar Energy design project
Design a Residential Solar Energy System using PV-Watts software
Video goes through all the steps. Note: In the video, I gave the wrong roof dimensions on the house. Examine the plans carefully and determine the 'right' dimensions.
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Lesson 7: Electrical Systems I
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Wind Turbines are excellent examples of the beneficial use of Gears and Electrical Systems
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Reading
Read Ch. 6 Electrical Systems up through 'Common Electrical Components'
Circuit Calculations problems
Beginning 2023, report your answers directly in Canvas
Wind Energy design project Design a Wind Energy System with wind turbines using RETScreen design software
Live Wind Map here earth.nullschool.net/
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Lesson 8: Electrical Systems II
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Reading
Read Ch. 6 Electrical Systems from 'Electrical Circuits' to the end Power Calculations
Electrical Generator design project using PhET simulator
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Lesson 9: Fluid Power
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Reading
Read Ch. 7 Fluid Power Systems Hydraulics problems
Fluid Power problems
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Unit 3: Engineering Materials
Lesson 10: Engineering Materials
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Reading
Read Ch. 9 Materials Materials problems: Metals & Wood
Structural Concrete exercise
Case study: The I-35 bridge collapse
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Lesson 11: Mechanics of Materials
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Reading
Read Ch. 10 Material Properties up through "Mechanical Properties" Topics Part 1: External forces, loads, stress, deformation, strain Part 2: Stress-strain curves, elastic vs. plastic, mod. of elasticity, safety factors Uniform Axial Stress problems
Complete problems 10.1 - 10.3 in your workbook Stress-Strain Calculations
Complete problems 1-5. We will get started on these in class.
Case study: The Hyatt Regency elevated walkway collapse
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Lesson 12: Testing of Materials
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Reading
Read Ch. 10 Material Properties from "Testing Materials" to the end
Calculating Deflection problems
Complete problems 10.21 - 10.25 in your workbook
Case study: Florida International University pedestrian bridge collapse
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Unit 4: Structural Design
Lesson 13: Statics I
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Reading
Read Ch. 12 Statics up through 'Overview of Forces'
Simple Vector Problems
Complete problems 12.1-12.5. Enter your answers directly in Canvas. Vector Problems with Multiple Forces Complete problems 12.6-12.7. Enter your answers directly in Canvas. | |||||||
Lesson 14: Statics II
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Reading
Read Ch. 12 Statics from 'Rigid Bodies' to the end.
Exercise 12.2: Calculating Support Reactions
Do problems 12.8-12.10. Enter your work directly into Canvas. Video correction at 12:00-14:00: I give 'hints' for Fbx and Fby. They should be reversed.
Exercise 12.3: Calculating Reactions and Internal Forces of Trusses
Do problems 12.11 - 12.21. Enter your answers directly into Canvas. | |||||||
Lesson 15: Kinetics and Projectile Motion
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Reading
Read Ch. 13: Kinematics and Trajectory Motion Exercise 13.2: Projectile Motion Rudiments
Posted in Canvas Exercise 13.3: Projectile Motion Problems
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Lesson 16: Final Project
Student Exemplars
Final Class Presentations
Choose an engineering topic of interest, prepare an 8-10 minute PowerPoint, and present it at the final class. Submit your "topic" via email for pre-approval by the due date. Include lots of pictures, diagrams, and charts. Use note cards if you must, but DO NOT READ FROM YOUR SLIDES! You will need a minimum of around 10-15 slides to talk for 8-10 minutes. Be ready to take questions from the audience! Topics are numerous! We have covered a lot of ground this year, and something has piqued your interest.
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