Principles of Engineering
Course outline and study materials provided below.
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Above: The textbook and student workbook
Course Outline
The course is organized into sixteen (16) lessons below. In the 2-semester class, we will spend an average of 2 weeks on each lesson. The due dates for the homework and projects will be clearly stated in Canvas - as well as your weekly class emails - as we progress through the course, so you will always know when things are due. As tempting as it might be, do not 'work ahead', because the assignments often get modified as we go along.
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Unit 1: Machines & Mechanisms
Lesson 1: Simple Machines
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Above: Steam engine. The flywheel is hooked up to a drive belt, which delivers power to other machines
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Reading
Week 1: Read "Force, Work, and Power" in Ch. 3 Week 2: Read "Mechanical Advantage", "The Inclined Plane", and "The Wedge" in Ch. 3
Exercise 3.1: Calculating Work and Power
See Canvas for due date
Exercise 3.2: Calculating Mechanical Advantage (problems 1-3 inclined plane & wedge)
Engineering Drawing
Goal: Begin practicing 'orthographic and isometric' drawings
Student 'machine' exemplars below
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Lesson 2: Compound Machines
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Compound Machines used in Packaging and Manufacturing Applications
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Reading
Week 3: Read "The Lever" and "The Wheel and Axle" in Ch. 3 Week 4: Read "The Pulley" to the end of Ch. 3 Exercise 3.2: Calculating Mechanical Advantage
Week 3: problems #4-6 lever, wheel & axle Week 4: problems #7-8 pulley systems, screws
Engineering Drawing
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Lesson 3: Mechanisms I - Linkages, Cams, and Bearings
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Above left: An engine has all three - Linkages, Cams, and Bearings
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Reading
Week 5 & 6 - Read Ch. 4 Mechanisms - Linkages, cams & followers, and bearings Homework
Week 5: Workbook exercise 4.1 'Calculating Cam Displacement' Week 6: "Combination machine exercise"
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Lesson 4: Mechanisms II - Gears, Sprockets, and Chain Drives
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Gears, left to right: Compound Gear Train, Worm Gear, Rack & Pinion
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Reading
Week 7 & 8 - Read Ch. 4 Mechanisms - Gears, sprockets, and chain drives Homework
Week 7: Exercise 4.2 Calculating Gear Train Speed and Torque Ratios Week 8: Gears, Pulley Drives, and Sprockets problems (below) Week 8: Inventor "Oldham Coupling" project - Disk, Flange, Shaft, and Key parts (below). Try to do all 4 parts, or do what you can. AutoDesk Inventor: I have explained how to download Inventor several times, including the fact that you need a "school" on the approved list, and I've shown you twice how to use Inventor to create simple parts, and several of you have already downloaded the software and begun using it. The instructions for the Oldham Coupling are complete and step-by-step, and are easy to follow. Let me know if you run into any problems.
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Unit 2: Energy & Power
Lesson 5: Thermodynamics
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Left to Right: Generating Power using Nuclear, Coal, and Natural Gas
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Reading (weeks 9-10)
Read Ch. 5 Energy up through 'Thermodynamics' 
Homework
Heat Loss and Gain Exercise
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Lesson 6: Energy Sources
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Left to right: Building the World's Largest Solar Plant, Solar Panel Details, and a large Solar Power Tower System in California
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Reading
Read Ch. 5 "Energy" from 'Renewable Energy Sources' to the end Power Generation assignment
Solar Energy design project
Design a Residential Solar Energy System using PV-Watts software
Video goes through all the steps. Note: In the video, I gave the wrong roof dimensions on the house. Examine the plans carefully and determine the 'right' dimensions.
Inventor "Assembly Basics" exercise
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Lesson 7: Electrical Systems I
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Wind Turbines are excellent examples of the beneficial use of Gears and Electrical Systems
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Reading
Read Ch. 6 Electrical Systems up through 'Common Electrical Components'
Circuit Calculations problems
Wind Energy design project Design a Wind Energy System with wind turbines using RETScreen design software
Live Wind Map here earth.nullschool.net/
Inventor "Creating Drawings" exercise
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Lesson 8: Electrical Systems II
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Reading
Read Ch. 6 Electrical Systems from 'Electrical Circuits' to the end Power Calculations
Electrical Generator design project using PhET simulator
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Lesson 9: Fluid Power
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Reading
Read Ch. 7 Fluid Power Systems Hydraulics problems
Fluid Power problems
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Unit 3: Engineering Materials
Lesson 10: Engineering Materials
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Reading
Read Ch. 9 Materials Materials problems: Metals & Wood
Structural Concrete exercise
Case study: The I-35 bridge collapse
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Lesson 11: Mechanics of Materials
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Reading
Read Ch. 10 Material Properties up through "Mechanical Properties" Topics Part 1: External forces, loads, stress, deformation, strain Part 2: Stress-strain curves, elastic vs. plastic, mod. of elasticity, safety factors Uniform Axial Stress problems
Complete problems 10.1 - 10.3 in your workbook Stress-Strain Calculations
Complete problems 1-5. We will get started on these in class.
Case study: The Hyatt Regency elevated walkway collapse
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Lesson 12: Testing of Materials
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Reading
Read Ch. 10 Material Properties from "Testing Materials" to the end
Calculating Deflection problems
Complete problems 10.21 - 10.25 in your workbook
Case study: Florida International University pedestrian bridge collapse
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Unit 4: Structural Design
Lesson 13: Statics I
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Reading
Read Ch. 12 Statics up through 'Overview of Forces'
Simple Vector Problems
Complete problems 12.1-12.5. Enter your answers directly in Canvas. Vector Problems with Multiple Forces Complete problems 12.6-12.7. Enter your answers directly in Canvas. | |||||||
Lesson 14: Statics II
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Reading
Read Ch. 12 Statics from 'Rigid Bodies' to the end.
Exercise 12.2: Calculating Support Reactions
Do problems 12.8-12.10. Enter your work directly into Canvas. Video correction at 12:00-14:00: I give 'hints' for Fbx and Fby. They should be reversed.
Exercise 12.3: Calculating Reactions and Internal Forces of Trusses
Do problems 12.11 - 12.21. Enter your answers directly into Canvas. | |||||||
Lesson 15: Ballistics and Projectile Motion
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Reading
Read Ch. 13: Kinematics and Trajectory Motion Homework and class notes will be posted
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Lesson 16: Final Design Project
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Reading
The Bridge Designer instructions will be updated and reposted here. (or if doing the steel building frame project, post here) 60-ft Pedestrian Bridge design challenge using MD Solids
Use MD Solids to design a pedestrian bridge crossing a small canyon. Assignment will be posted here West Point Bridge design project
The instructions below will be updated and re-posted here "Design a steel truss highway bridge to carry a two-lane highway across a deep river valley, at the least possible cost." (100 points possible)
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